Cost Effective Equipment New Road Construction Modified Emulsion
Bitumen Plant With Bigger Heater Exchanger
Description
Asphalt emulsion maker is a professional emulsion maker, developed
by our company, updated and revolution on reading using times. It
can produce emulsion asphalt 10 ton per hours.
This equipment process the water, asphalt, emulsion then turn into
emulsion asphalt. Heat the asphalt into liquid status, heat the
water hot then mixing with emulsion solvent, mixing the asphalt
with emulsion solution then grind mixture into emulsion asphalt.
The emulsified asphalt equipment and emulsified bitumen plant is
mainly used for road surface sealing and maintenance. Such as
sealing layer of stone chips, as well as a variety of unique,
irreplaceable other bituminous materials applications, such as cold
mix asphalt, slurry seal. Emulsified bitumen can be used for new
road construction or the existed asphalt road maintenance.
SBS Bitumen Emulsion Equipment have good reputation for its
reliable quality, stable performance and simple operation, can meet
different kinds road construction projects.
Features
1. This equipment uses automatic control system to monitor and
regulate asphalt content in emulsified asphalt automatically. Two
soap tanks are equipped to mix the materials and drain water in
turn for continuous production. Flow rate is governed by electrical
regulating valve, which saves human labor and reduces labor
intensity.
2. The key part of this plant colloid mill is independently
developed by our company. Its special structure of pilot rotors
clearance is likely to keep tiny fixed clearance. It is made of
special stainless steel with properties of wear resistance and
corrosion resistance. Its emulsion fineness is less than 5μm.
3. High efficiency plate heat exchanger is firstly equipped to cool
the finished emulsified asphalt, improve the stability of
emulsified asphalt storage and provide the possibility for
successive and large scale construction of Micro-surfacing. The
cooling water that have been heated is used for producing
emulsified asphalt again, which saves clear water heating expense
to reduce production cost and makes the process environment
friendly and energy.
4. PLC system controls production, electromagnetic flow meter
collects signals, frequency governing motor controls the rotation
speed of asphalt pump, electrical regulating valve or gate valve
governs the emulsion flow rate (displayed by both electromagnetic
flow meter and scale flow meter). By the above means, asphalt
content in emulsified asphalt (ratio of asphalt to water) can be
accurately and stably controlled.
5. Independent and automatic thermal oil heating system is equipped
to warm all the pumps before production, which is easy and
convenient to replace baking with blowtorch.
Structure & Components:
1. Water system
It consists of soap tank A, soap tank B, and heat exchanger.
2. Soap Solution System
It consists of soap tanks, solution pump, glass rotameter,
electrical regulating valve and manual modulation valve.
3. Asphalt Supply System
It is consisted of asphalt pump, asphalt hose (heat resistant
rubber hose or stainless steel bellow) and asphalt tank.
4. Emulsion System
It includes colloid mill, sampling valve and heat exchanger.
| Item | Unit | Parameter | Remark |
| Main function | | Modified bitumen emulsion, normal bitumen emulsion | |
| Output | t/h | 10 | |
| Fineness | μm | 1-5 | |
| Bitumen range of content | % | 10-70 | |
| Dimension | m | 6.8×2.2×2.53 | 1×40 HQ Container design |
| Water heating way | | Thermal oil indirect heating | Thermal oil outside |
| Water tank volume | m³ | 3 | |
| Max soap tank volume | m³ | 1.4 | Per soap tank |
| Bitumen pump flow | m³/h | 5 | |
| Total power | kw | ＜42 | |
| Power supply requirements | | 380 V 50 Hz AC power supply | Copper Wire with 50m Cable > 25mm² |
| Thermal oil temperature | ℃ | 200-250 | |
| Thermal oil exchange surface in water tank | ㎡ | 7.15 | 40m (м) |
| Thermal oil volume | m³ | 0.08 | |
| Temperature tolerance | ℃ | ＜1℃ | |
| Content tolerance | % | ＜1% | |
Our advantages
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD.,
specializes in designing and manufacturing asphalt equipment,
mainly including asphalt melting equipment for drum/box/bag
packing, asphalt tank, asphalt emulsion equipment and asphalt
sprayer, also we have the big advantages as below,
1. Independent design and professional manufacturer.
2. Production capacity over 200 sets per year.
3. All equipments with compact structure, suitable for container
load.
4. Select premium steel with high quality.
5. Complete production control with detailed record and video.
6. Our factory had passed ISO system authentication, including
ISO9001, ISO 14001, OHSAS18001.
7. We manufacture our standard equipment, also welcome OEM and ODM.
Our service
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD.,
specializes in designing and manufacturing asphalt equipment, you
may get as below,
1. Design drawing as your requirement
2. Equipment solution as your real condition
3. Quality equipment as your order
4. Quick response as your time
5. Fast delivery as your demand
6. Complete warranty as your expect
Quality product, quick response and cost saving.
Delivery and shipping
1. Production time around 5-15 days per set
2. Suitable for 40 HQ container loading
3. Trade terms EXW, FOB, CFR, CIF
After sale service
1. Warranty one year
2. Online support service and video technical support
3. Free spare parts
4. Field installation, commissioning and training, field
maintenance
